Fluid Bed Dryer (FBD)
The Fluid Bed Dryer operates on the advanced principle of fluidization to efficiently reduce moisture content in pharmaceutical powders and granules. Engineered for “Quality by Design” (QBD), the system ensures faster, uniform drying to enhance product quality and shelf life.
Core Design & Engineering
Our FBD is a state-of-the-art system designed to overcome typical drying challenges such as fine generation and excessive processing times.
Triple-Level Air Filtration: The Inlet AHU utilizes a 10-micron pre-filter, a 3-micron secondary filter, and a 0.3-micron HEPA final filter with 99.997% efficiency.
Precision RH Control: Integrated humidification and dehumidification systems allow for strict Relative Humidity control ranging from 5% to 80%.
Temperature Stability: A double-skinned SS 304 AHU with a built-in Face and Bypass damper maintains temperature control within (-)(+) 1o.
Automated Safety: Features a specially designed anti-static, anti-sparking blower and an optional quick-acting safety valve to isolate ductwork during deflagration.
Tool-less AHU: Designed for easy maintenance with a completely tool-less Air Handling Unit (AHU).
Safety & Compliance
- Bag Integrity: A broken bag detector system with adjustable sensitivity immediately indicates filter faults.
- Operator Protection: A filter bag unit with rapid docking control prevents personnel injury during the assembly and disassembly of filters.
- Pressure Tested: The machine tower is in-house pressure tested to 2 Bar FBE.
- Certified Components: Utilizes food-grade gaskets with test certificates and is CE Certified.
- Light Sensitivity: Includes a specially designed system to protect light-sensitive products during the drying process.
Operational Benefits
- Efficiency: Achieves faster and uniform drying compared to traditional methods.
- Ease of Use: Features a fully automated system with unique wiring schematics and position numbers for all devices to simplify operation.
- Quality Assurance: Specifically designed to correlate statistically for Quality by Design requirements.
25+
Serving Customers
Ensuring Safety and Compliance
Operator Safety: Our Fluidized Bed Dryer features a robust, simple, and compact design that is easy to install and maintain.
Environmental Control: Dust-free closed systems in our Fluidized Bed Dryer ensure a clean working environment.
Reliability: All rotating parts are provided with SS guards for maximum operator protection.
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