Technical Services
At Gulrama Pharma Machine India Pvt. Ltd., we believe our relationship with a client begins, rather than ends, with the sale of a machine. Our dedicated services division is staffed by expert engineers who ensure your equipment maintains peak performance, adheres to evolving regulatory standards, and achieves maximum operational longevity.
Our Service Commitment
Our mission is to ensure your facility operates at 100% efficiency. Whether it is a simple gasket replacement or a complex PLC system overhaul, we provide the engineering expertise needed to keep your production moving forward.
Installation & Commissioning
We provide professional, on-site setup for all our equipment, ranging from standalone units to complex turnkey process lines.
- Precision Setup: Ensuring all equipment is leveled, aligned, and integrated correctly with your facility’s utilities.
- Site Acceptance Testing (SAT): Rigorous testing under actual site conditions to verify that the equipment meets all performance specifications.
- Utility Integration: Expert connection of process piping, electrical systems, and pneumatic lines.
Spares & Change Parts
Minimize downtime with our rapid-response spare parts service. We maintain an extensive inventory of high-quality components for both our own machines and equipment from other reputed manufacturers.
- Granulation Line Spares: Including impellers, gaskets, spray nozzles, and chopper blades.
- Milling & Sifting Screens: A wide variety of perforated plates and wire mesh screens in SS 316L.
- Custom Change Parts: Specifically engineered components to adapt your machinery for different batch sizes or product formats.
Equipment Upgrades & Modifications
Our specialized division helps you stay ahead of technological advancements by modernizing your existing machinery.
- Control System Upgrades: Retrofitting older machines with PLC/SCADA systems and 21 CFR Part 11 compliant automation.
- Mechanical Refurbishment: Replacing worn drive systems, upgrading to high-performance mechanical seals, or improving surface finishes.
- Capacity Expansion: Modifying existing vessels or systems to handle larger batch volumes.
Validation & Documentation Support
Navigating the regulatory landscape of the pharmaceutical and chemical industries requires meticulous documentation.
- Standard Qualification Packages: We provide comprehensive DQ (Design Qualification), IQ (Installation Qualification), and OQ (Operational Qualification) protocols.
- Material Traceability: Complete MTCs (Material Test Certificates) for all contact parts and food-grade certificates for gaskets.
- Calibration Services: Ensuring all instruments, sensors, and gauges provide accurate, traceable readings.
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Serving Customers
Ensuring Safety and Compliance
Operator Safety: Our Oscillating Granulator features a robust, simple, and compact design that is easy to install and maintain.
Environmental Control: Dust-free closed systems in both our Multi-mills and Vibratory Sifters ensure a clean working environment.
Reliability: All rotating parts are provided with SS guards for maximum operator protection.
Technical Quality Assurance
We prioritize reliability through a rigorous testing and validation process:
Hydro-Testing & Pneumatic Testing: Ensuring the structural integrity of all lines at operating and surge pressures.
Borescope Inspection: Visual verification of internal weld quality in high-purity lines.
Passivation: Chemical treatment of stainless steel surfaces to enhance corrosion resistance.
Documentation: Comprehensive “As-Built” drawings, welder qualification records, and material test reports (MTRs).
Ready to Optimize Your Production?
Explore our full range of granulation, drying, and blending technologies. Get in touch with our experts for customized fabrication and turnkey piping solutions.